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Measurement Software Applications

Measurement Software Applications

Sensor System Software Application n-quirer TT V3 basic

For tablet PCs, laptops, notebooks, PC running Windows, in combination with all intelligent sensors from n-gineric providing

  • Live graph recordings of
  • Torque vs. time
  • Torque vs. angle
  • Force vs. time
  • Force vs. displacement
  • Automatic sensor identification
  • Graph reading with up to 2,000 measurements per second
  • Display resolution 5 digits plus decimal point</stron
  • 2 control windows with internal or external triggering
  • 2nd trigger value for angle control or displacement control
  • Adjustable low pass filter (10 Hz to 500 Hz)
  • Supports the loading of a reference graph for comparison
  • Direct export of the graph reading into Excel
  • Direct export of measurements results listing into Excel with SPC document template
  • Direct sensor connectivity via USB or Ethernet


Requirements:

  • Operating system Windows 10 pro
  • Monitor resolution 1280 x 680 Pixel (or higher)
  • Microsoft Excel from Version 2007 or compatible office package

n-quirer TT V3 basic graph

n-quirer TT V3 graph exported to Excel

 

n-quirer TT V3 measurement results

n-quirer TT V3 control mode tab sheet

 

n-quirer TT V3 communication interface tab sheet

Sensor System Software Application n-quirer TT V3 advanced

For tablet PCs, laptops, notebooks, PC running Windows, in combination with all intelligent sensors from n-gineric providing

  • Live graph recordings of
  • Torque vs. time
  • Torque vs. angle
  • Force vs. time
  • Force vs. displacement
  • Speed vs. time
  • Speed vs. angle
  • Power vs. time
  • Power vs. Angle

 

  • Automatic sensor identification
  • Graph reading with up to 2,000 measurements per second
  • Display resolution 5 digits plus decimal point
  • Supports different physical units
  • 2 control windows with internal or external triggering
  • 2nd trigger value for angle control or displacement control
  • Adjustable low pass filter (10 Hz to 500 Hz)
  • Supports the loading of a reference graph for comparison
  • Direct export of the graph reading into Excel
  • Direct export of measurements results listing into Excel with SPC document template
  • Direct sensor connectivity via USB or Ethernet
  • Cursor function with single values
  • 2nd measurement display window (configurable)
  • Barcode reader support for automatic loading of sensor configuration
  • Supports a 2nd connected sensor with overlaid secondary graph (“n-clude-mode” e.g. for additional simultaneous
  • measuring of the clamping force in a screw joint)

n-quirer TT V3 advanced graph

n-quirer TT V3 advanced Torque/Angle Signature Analysis report in Excel

n-quirer TT V3 advanced measurement results

n-quirer TT V3 advanced SPC calculation in Excel

 

n-quirer TT V3 advanced Example of an Excel report with SPC functionality. Modifications of the template are possible according to your demands.

n-quirer TT V3 advanced control mode tab sheet

n-quirer TT V3 advanced angle control mode tab sheet

n-quirer TT V3 advanced communication interface tab sheet             

n-quirer TT V3 advanced signal conditioning tab sheet

Sensor System Software Application ng-display

To display instant and peak measurement values and good/no good results, for devices with Android operating system

  • For use with all intelligent torque transducer from the n-gineric portfolio
  • Instantaneous and peak value display
  • Automatic sensor identification
  • Supports different physical units
  • 2 control windows with internal or external trigger option
  • Direct sensor connectivity via USB

This application can be downloaded free of charge.

Torque Driver System Software Application n-quirer TD

n-quirer TD V2 is a software designed for ng-TDH and ng-TDS Torque Drivers. It provides parameter and program management, graphical visualization, and screw driving process data logging.

After connecting the Torque Driver, the system is being identified by showing the type, serial number, and torque range in the header line. The Torque Driver firmware version is shown at the bottom line.

Requirements:

  • Operating system Windows 10 pro
  • Screen resolution 1366 x 768 pixels or higher
  • Microsoft Excel 2007 or later or compatible Office package

n-quirer TD V2 graph

n-quirer TD V2 results


n-quirer TD SPC calculation in Excel

n-quirer TD tightening programs

The screw tightening process can be defined by a sequence of 1 to 8 different steps.

General parameters like the number of steps of the tightening process, the unscrew parameters, the vacuum function and the tightening cycle time window can be configured here.

  • Simple Torque Step
  • Angle Step
  • Average Angle Step
  • Torque Step
  • Time Step
  • Snug Torque Step
  • Delta Torque Step

The Simple Torque Step facilitates the screw engagement and avoids cross threading.

The angle step is used for fast, angle-controlled screwing in of the screw for process time optimization. The parameter angle of rotation must be set so that the head rest of the screw is not yet reached

The Average Angle Step is mainly used for measurement applications. Here the arithmetic mean of the torque is being calculated while the angle step is running. The mean value has to reach the minimum torque, but must not exceed the maximum torque.

The Torque Step provides a high level of process security by monitoring the torque window, the time window, the angle torque/angle gradient, and, as an option, the screw insertion depth.

The Time Step provides a programmable residence time, with optional rotary motion in both directions under certain conditions, such as the specification of a torque window for testing purposes.

The Snug Torque Step was designed to detect the torque just at the point when the screw is seated, that means when the screw head touches the surface of the part, just before additional torque will generate clamping force inside the screw joint.

The Delta Torque Step allows to apply an amount of torque providing proportionate clamping force to the screw joint, with monitoring of the programmed windows. It is especially used after the Snug Point detection.

Screw driving graph with simple torque step, followed by an angle stage, snug torque step and delta torque step.

Torque Driver System Software Application n-quirer TDV2 advanced

n-quirer TD V2 advanced is software application for programming the tightening parameters, for the graphical display of progress curves and for documenting the tightening process data, with an additional sequencer module with user guidance.

The sequencer editor module enables the definition of an assembly step-by-step sequence. Each step can be a screw driving step or any other assembly operation, with instructions precisely described by text and images. The operator is guided through that process according to the programmed sequence. The sequence can be started by scanning a product code via barcode reader, optionally followed by scanning up to 10 parts of a workpiece assembly.

After the assembly sequence has been finished (or canceled), the overall result is documented in a log file with details and the evaluation (G/NG) of each process step, including the scanned workpiece identity information

 

Since it is a modular system, the following combinations are possible:ng-TDH Sensor Torque Driver and n-quirer TD advanced in the sequencer mode

ng-TDH Sensor Torque Driver and n-quirer TD advanced in the sequencer mode, with a barcode reader for the sequence start, and for the assignment of the workpiece identities (up to 10 parts of an assembly can be scanned one after the other)

ng-TDH Sensor Torque Driver and n-quirer TD advanced in the sequencer mode, with a barcode reader for the sequence start, and for the assignment of the workpiece identities, additionally with the ng-BPC for the assignment of screw bits according to the respective screw position (removal via pick-by-light signalizing)

ng-TDH Sensor Torque Driver and n-quirer TD advanced in the sequencer mode, with a barcode reader for the sequence start, and for the assignment of the workpiece identities, aditionally with the ng-BPC for the assignment of screw bits according to the respective screwing position, and ng-LAP400 device holder for the tightening position control  (connected to the ng-BPC).

The combination of ng-TDH  Sensor Torque Driver and n-quirer TD advanced in the sequencer mode with a barcode reader, with the ng-BPC bit selector and the ng-LAP400  position control enables zero-error production with seamless process data documentation.

All functions are monitored, visualized and edited within the n-quirer TD advanced software.

The system is characterized by its intuitive usability and minimal setup-time, typically 30 minutes, for programming and teaching a complete new assembly sequence.

Example of instructions for a screw tightening step

Example of instructions for a general step

Example of instructions for a general step

Sequencer editor

Sequencer results list